Cost-effective synthesis of Vanadium Carbide MXene from recycled waste precursors for phase change material applications in heat sink cooling

Syed Awais Ali and Habib, Khairul and Zaed, Md Abu * and Saidur, Rahman * (2025) Cost-effective synthesis of Vanadium Carbide MXene from recycled waste precursors for phase change material applications in heat sink cooling. Results in Engineering, 26. pp. 1-13. ISSN 2590-1230

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Abstract

In this study, a cost-effective synthesis route is proposed for vanadium aluminium carbide (V2AlC) MAX phase, using carbon (C) derived from the pyrolysis of waste rubber tires, and aluminium (Al) powder sourced from recycled beverage cans. This V2AlC was further utilized to synthesize vanadium carbide (V2C) MXene. V2AlC and V2C structures were characterized using X-ray diffraction (XRD), while SEM-EDX confirmed surface morphology and elemental composition. V2C MXene-based PCCs were prepared by incorporating 0.1–0.3 wt % V2C into paraffin wax (PW). SEM revealed uniform V2C dispersion, enhancing structural integrity and heat transfer pathways. Thermogravimetric analysis (TGA) showed a 5.31 % improvement in thermal stability at 0.3 wt % V2C loading, raising the degradation temperature from 303 °C to 320 °C. PCCs exhibited strong chemical stability, high optical absorbance (0.9), and low transmittance (10.8 %). Thermal conductivity increased by 34 %, while latent heat decreased by 19.6 %, indicating a trade-off between heat transfer and storage. PCC-3 maintained thermal stability and latent heat over 500 cycles, confirming long-term reliability. The PCC-3 filled heat sink (HS) showed a 29.33 % and 14.75 % reduction in peak temperature compared with the empty HS and PW-filled HS under simulated heat flux conditions. This demonstrates a significant performance advantage in real-world cooling applications. Furthermore, a cost analysis confirmed the economic feasibility of the adopted MXene synthesis method, showing an 11.1 % reduction in V2C MXene synthesis costs, achieving a low cost of $24.11 per gram using waste-recycled precursors. Overall, the study offers a cost-effective V2C MXene synthesis route with promising potential for future thermal management and commercialization research.

Item Type: Article
Uncontrolled Keywords: vanadium carbide; MXene; waste-recycled precursor; phase change materials; thermal energy storage
Subjects: T Technology > TJ Mechanical engineering and machinery
T Technology > TK Electrical engineering. Electronics Nuclear engineering
Divisions: Sunway University > Faculty of Engineering and Technology [formerly School of Engineering and Technology until 14 November 2025; School of Science and Technology until 2020] > Research Centre for Nano-Materials and Energy Technology
Depositing User: Ms Yong Yee Chan
Related URLs:
Date Deposited: 04 May 2026 10:44
Last Modified: 04 May 2026 10:44
URI: http://repository.sunway.edu.my/id/eprint/3339

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